Pharmaceuticals

Is your HVAC costing you millions?

In-depth data modelling and analysis can reduce this consumption by up to 15%…….with minimal capex!

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Energy is in HVAC

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(up to) Saving in energy consumption

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Real-time visibility of saving opportunities

3 Ways to Optimize Energy Consumption in Pharmaceutical Manufacturing

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THE CHALLENGE

75% of you energy costs are HVAC

Typically 75% of a pharmaceutical plant’s energy consumption is associated with HVAC i.e. heating, cooling, moving, drying or humidifying air.  This is due to the very high specifications required for air in internal spaces that may be in contact with the product.
While pharmaceutical companies are, understandably, focused on ensuring that this air quality is never compromised there are still significant opportunities to minimise energy consumption – while still maintaining air quality.

    THE SOLUTION

    Build digital models and feed them live data

    Modelling of individual HVAC system components so now you have an accurate prediction of the overall refrigeration plant performance you will start to see deviations between the actual and predicted (over time) as the plant conditions start to change i.e.

    • Condensers foul
    • Air ingress occurs on the low temperature side 
    • Compressors degrade 
    • Oil carries over to evaporators
    • Automation switched off and compressor sequencing not as it should be 

     

    The solution lets you:

    Build Predictive Models

    Get insights by building individual models of each of the major components i.e. the compressors and condensers.

    Identify what drives overall plant energy consumption

    A  robust method of tracking energy consumption is to use statistical analysis tools.

    Never compromise quality

    And all this without every comprmising the most imporatant thing….quality

    The Business Benefits

    Real, measurable savings

    Our solutions have been delpoyed countless times to delvier real measureable sagings to customers

     

    The solution gives you:

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    Rapid Delivery

    Our 12-week proof of value model delivers savings from day 1

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    Visibility

    We give you greater visibiity of you operating plant than ever before

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    15%+ energy savings

    We deliver real savings through optimisations

    Guaranteed and Insured

    We don’t leave it to chance, we guarantee the outcomes